Bauxite mining requires relatively low energy inputs, compared to other steps in the aluminium production process – with less than 15 kilograms of fuel oil (mainly in the form of diesel for haul trucks) and less than 5 kWh of electricity consumed per tonne of bauxite extracted
Bauxite rocks are typically classified according to their intended commercial application: metallurgical, abrasive, cement, chemical, and refractory Usually, bauxite ore is heated in a pressure vessel along with a sodium hydroxide solution at a temperature of 150 to 200 °C (300 to 390
include carbon dioxide released during energy generation to power cement manufacturing plants Worldwide it is thought that cement making is responsible for around 7% of total man-made CO 2 emissions The UK cement industry has agreed to reduce its primary energy consumption by 256% per tonne of cement produced by 2010, from a 1990 baseline
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The bauxite used for producing abrasive, chemical, and refractory products must fulfill much more rigid compositional requirements than the crude ore that is commonly used for aluminum metal production, as shown in Table II
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FONDAG cement is a mix of up to 40 percent alumina, stable at high temperatures and thermal cycling from −184–1,093 °C (−300–2,000 °F) Composition The main active constituent of calcium aluminate cements is monocalcium aluminate (CaAl 2 O 4, CaO Al 2 O 3, or CA in the cement chemist notation)
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Few construction projects can take place without utilizing cement somewhere in the design Annual cement industry shipments are currently estimated at $75 billion for 2012; up from $66 billion in 2011 US cement production is widely dispersed with the operation of 107 cement plants in 36 stat